# PX4FLOW Smart Camera

PX4FLOW is an optical flow smart camera. It has a native resolution of 752x480 pixels and calculates optical flow on a 4x binned and cropped area at 400 Hz, giving it a very high light sensitivity.

PX4Flow v1.0

Unlike many mouse sensors, it also works indoors and in low outdoor light conditions without the need for an illumination LED. It can be freely reprogrammed to perform any other basic, efficient low-level computer vision tasks.

  • 168 MHz Cortex M4F CPU (128 + 64 KB RAM)
  • 752x480 MT9V034 image sensor, L3GD20 3D Gyro
  • 16 mm M12 lens (IR block filter)
  • Size 45.5 mm x 35mm
  • Power consumption 115mA / 5V

# Where to Buy

Order this module from:

# Specifications

  • MT9V034 machine vision CMOS sensor with global shutter
  • Optical flow processing at 4x4 binned image at 400 Hz
  • Superior light sensitivity with 24x24 μm super-pixels
  • Onboard 16bit gyroscope up to 2000°/s and 780 Hz update rate, default high precision-mode at 500°/s
  • Onboard sonar input and mount for Maxbotix sonar sensors. (HRLV-EZ4 recommended, SparkFun Product Link (opens new window))
  • USB bootloader
  • USB serial up to 921600 baud (including live camera view with QGroundControl (opens new window))
  • USB power option
  • Does fit the MatrixVision Bluefox MV mounting holes (camera center off-centered)

PX4Flow Top px4flow-bottom

# Pixhawk Setup

In order to use the PX4Flow board, connect it to the I2C bus (on any Pixhawk series controller) and enable the driver using SENS_EN_PX4FLOW.

WARNING

PX4FLOW does not work on FMUv5 (Pixhawk 4) for PX4 versions less than 1.9.0. All other PX4/PX4-Autopilot versions should work.

The steps are:

  • In QGroundControl:
    • Update the firmware on PX4Flow (in the top left menu, click on CONFIG, then on Firmware Upgrade)
    • Set the parameter SENS_EN_PX4FLOW and reboot (see Parameters for information on finding and setting parameters).
  • Connect PX4Flow I2C to the Pixhawk I2C

Once enabled, the module will be detected on boot. Flow data should be coming through at 10Hz if the autopilot is connected via USB. Flow data is transmitted over wireless channels at a lower rate.

# Mounting/Orientation

The recommended mounting orientation is defined as Y on flow board pointing towards front of vehicle, as shown in the following picture.

PX4Flow align with Pixhawk

On PX4, the orientation should be set using the parameter SENS_FLOW_ROT. The above orientation maps to SENS_FLOW_ROT=270 degrees (the default).

Make sure the PX4Flow board is well dampened.

WARNING

PX4Flow emits a significant amount of electromagnetic radiation, and should be placed as far away from other electronics (in particular GPS modules) as possible (see Hardware/issues/8 (opens new window) for more information).

# PX4 Configuration

The PX4Flow parameters that you may need to configure are listed below.

Parameter Description
SENS_EN_PX4FLOW Start the PX4 Flow driver.
SENS_FLOW_MAXHGT Maximum height above ground when reliant on optical flow.
SENS_FLOW_MINHGT Minimum height above ground when reliant on optical flow.
SENS_FLOW_MAXR Maximum angular flow rate reliably measurable by the optical flow sensor.
SENS_FLOW_ROT Yaw rotation of the PX4FLOW board relative to the vehicle body frame.

If you're using flow with the ECL/EFK2 estimator you will also need to set the Optical Flow > Estimators > EKF2 parameters. These enable fusing optical flow measurements for velocity calculation and also allow you to define offsets if the sensor is not centred within the vehicle.

# Connecting

The PX4flow is connected to the I2C bus. If you are connecting multiple devices to the same bus you will need to set each with a unique address. The next section explains how.

# PX4FLOW I2C Device address

The default I2C address of the PX4Flow is 0x42, but it can be incremented using the three solder jumpers labeled "I2C BUS ADDR". This is useful if another device has the same address.

The address increment is equal to the 3-bit value encoded by the jumpers. For example if jumper 0 and 1 are soldered and jumper 2 is unsoldered, the address is incremented by 1*1 + 1*2 + 0*4 = 3, which gives address 0x45. If all jumpers are unsoldered, the camera will be automatically discovered by the autopilot firmware.

The address range for the 8 possible choices is: 0x42 - 0x49.

Address Bit 2 Bit 1 Bit 0
7 Bit Address 0x42 (default) 0 0 0
7 Bit Address 0x43 0 0 1
: : : :
7 Bit Address 0x49 1 1 1

TIP

There are different I2C readouts available. Details about the I2C frame and the I2C integral frame are in the driver source code.

If you modify the I2C address of the PX4Flow, make sure to start the PX4 driver with the correct address:

px4flow start                  # address=0x42 (default)
px4flow stop
px4flow start -a 0x45          # address=0x45

# Focusing the Lens

In order to ensure good optical flow quality, it is important to focus the camera on the PX4Flow to the desired height of flight. To focus the camera, put an object with text on (e. g. a book) and plug in the PX4Flow into USB and run QGroundControl. Under the settings menu, select the PX4Flow and you should see a camera image. Focus the lens by unscrewing the set screw and loosening and tightening the lens to find where it is in focus.

Note

If you fly above 3m, the camera will be focused at infinity and won't need to be changed for higher flight.

Flow Focus Book

Figure: Use a text book to focus the flow camera at the height you want to fly, typically 1-3 meters. Above 3 meters the camera should be focused at infinity and work for all higher altitudes.

Flow Focusing

Figure: The QGroundControl px4flow interface that can be used for focusing the camera

# Accuracy

The ortho photo below shows that a flight on the park roads is accurately measured. This was done with a PX4FMU on a 7" quad flying at about 1.6 m altitude in manual flight. No GPS, only PX4FLOW integration of position.

PX4FLOW trajectory

# Downloads

# Manual and Schematics

# USB Driver

Linux and MacOS come with the required drivers. Windows drivers can be downloaded from: px4flow_win_drivers.zip (opens new window)

# Papers

The flow module as been accepted as paper to the International Conference on Robotics and Automation (ICRA 2013) in Karlsruhe, Germany.

# Libraries

The following are third party libraries that can be used to integrate the flow module in your projects.

  • mavros (opens new window): A general MAVLink ROS interface, maintained by Vladimir Ermakov
  • [px-ros-pkg]](https://github.com/cvg/px-ros-pkg): A PX4FLOW ROS (Robot Operating System) interface, maintained by Lionel Heng (hengli@inf.ethz.ch).
  • arduino-px4flow-i2c (opens new window): An Arduino library wrapping the I2C interface, maintained by Laurent Eschenauer (laurent@eschenauer.be).

# Connectors

# Optics

The correct optics are delivered by 3D Robotics already mounted and focused.

The focal length influences the maximum measurable velocity.

maximum velocity = +/- 4 pixels / (1second/internalupdaterate)*grounddistance/focal length in pixels

The internal update rate is 400 Hz.

pixelsize is 24 micro meters, a 16mm lens has therefore a focal length of 0.016 meter / 24 micro meter per pixel = 666.666 pixels

Max velocities for different focal length lenses and ground distances:

Ground distance 1m 3m 10m
16mm lens 2.4m/s 7.2m/s 24m/s
8mm lens 4.8m/s 14.4m/s 48m/s
6mm lens 6.4m/s 19.2m/s 64m/s
4mm lens 9.6m/s 28.8m/s 96m/s
max_vel = 4/(1/400)*grounddistance/(focallength/0.000024)

# Configuration: Image Quality and Output

PX4FLOW is not designed as a camera, but does all processing on-chip. You can configure the image quality and output (the image output is only intended for focusing the lens).

Video Downlink

  • Download QGroundControl (opens new window)
  • Unplug your flow sensor
  • In QGroundControl, click on Configuration > Firmware Update. Hit the big green Scan button.
  • Connect the flow sensor. Click on upgrade once its detected (leave the default to “stable”)
  • Maximize the QGroundControl window. Click on Tool Widgets > Video Downlink
  • Enjoy the live view and focus the camera by loosening the locking screw and turning the lens at an object at 3m distance.
  • If you want to get higher res to focus the sensor, go to Config > Advanced Config and set the VIDEO_ONLY parameter to 1.

# General Troubleshooting

  • Unplug the flow sensor if plugged

  • Start QGroundControl, select the PX4 startup mode go to Config > Firmware Upgrade.

    • Click on SCAN (green button in the center)
    • Connect the flow sensor now
    • Flash the stable firmware
  • Click on Advanced Config in the left menu to see the parameters

  • Display the video stream with QGroundControl (Tool Widgets > Video Downlink)

    • Check that there are no stripes on the stream. If you get stripes, set IMAGE_TEST_PAT to 1. It should look like the examples above. If you have stripes in the image but no stripes when this mode is enabled, right-click into the image once in both modes and save and send an image of each mode to the manufacturer's support team.
    • Check that you get a clear image (its a tele / zoom lens, so the visible area will be small)
  • Set the VIDEO_ONLY parameter to 1 to obtain a higher resolution image.

  • Check that the image is sharp at the operating distance (the typical flight altitude)

    TIP

    Ask for help if you have a distorted image with visible dark lines (like the one below): Distorted video

# PX4FLOW Developer Guide

# Hardware Setup

  • PX4FLOW Board v1.3
  • HRLV-MaxSonar-EZ (MB1043)
  • 16mm Lens
  • Micro USB cable

PX4FLOW Testing

# Software / Build Source

Note

PX4 driver code can be found here: PX4/PX4-Autopilot/src/drivers/px4flow (opens new window)

# Build

Install the PX4 toolchain. Then and clone the sources from https://github.com/PX4/Flow using git.

cd flow
make all
make upload-usb

Then connect the flow sensor. It should show these steps on a successful upload:

Found board 6,0 bootloader rev 3 on /dev/ttyACM1
erase...
program...
verify...
done, rebooting.

# Troubleshooting

In case one doesn't see the aforementioned steps, the modem-manager should be removed by:

sudo apt-get remove modemmanager

User also needs to be in the plugdev group:

sudo usermod -a -G plugdev $USER

# Focus Image

Connect PX4FLOW to QGroundControl:

  • Connect PX4FLOW sensor over USB to PC
  • Open QGroundControl
  • Switch to Plot perspective: Perspectives/Plot
  • Connect to PX4FLOW sensor: Communication/Add Link

PX4 Onboard Parameters

  • Link Type: Serial
  • Protocol: MAVLink
  • Serial Port: corresponding Port (e.g. /dev/ttyACM* or COMM*)

Now a new unmanned system should appear and onboard parameters are loaded (click on "Get" if not)

Change Parameter VIDEO_ONLY to 1 and press Set.

The Widget Video Downlink shows now the Image in full resolution. Focus the lens on 1.5m. Fix the lens position and switch VIDEO_ONLY Mode off.

# Data Output

The PX4FLOW module outputs MAVLink (opens new window) packets on USB and serial port. Use QGroundControl (opens new window) to read data from the module. An I2C interface for sensor data reading is offered as well. Third party libraries are available to connect and integrate PX4FLOW data in your projects.

# PX4FLOW Parameters

The following list gives a short explanation of the current available parameters in the PX4FLOW firmware.

WARNING

Parameters are currently not written to ROM (they reset at power loss). To change them permanently build your own version of firmware using instructions in the PX4FLOW Developer Guide above. Relevant parameters can be found here (opens new window).

# BFLOW_F_THRD

This parameter is a feature threshold and limits the quality of patterns that are used to calculate the bottom flow. For low values (e.g. 10) almost every pattern is taken, for higher values (e.g. 100) only significant patters are taken.

# BFLOW_V_THRD

This is a pattern correlation threshold for filtering bad matches. Lower means only strong correlations are accepted.

# Others

Name Default Access Comment
AEC 1 RW Camera Automatic Exposure Control. 1: ON, 0: OFF.
AGC 1 RW Camera Automatic Gain Control. 1: ON, 0: OFF.
BFLOW_F_THLD 40 RW This parameter is a feature threshold and limits the quality of patterns that are used to calculate the bottom flow. For low values (e.g. 10) almost every pattern is taken, for higher values (e.g. 100) only significant patterns are taken.
BFLOW_V_THLD 5000 RW This is a pattern correlation threshold for filtering bad matches. Lower means only strong correlations are accepted.
BFLOW_HIST_FIL 0 RW Flow histogram filter. 1: ON, 0: OFF.
BFLOW_GYRO_COM 0 RW Gyro compensation. 1: ON, 0: OFF.
BFLOW_LP_FIL 0 RW Lowpass filter on flow output. 1: ON, 0: OFF.
BFLOW_W_NEW 0.3 RW Flow lowpass filter gain
BFLOW_MAX_PIX 8 R Delete (parameter not used).
BFLOW_RATE 10.0 RW Rate with which updates for optical flow are published
BRIGHT 20 RW Desired brightness level from camera
DEBUG 1 RW Debug messages. 1: ON, 0: OFF
EXPOSURE_MAX 500 RW Maximal exposure time (μs)
GAIN_MAX 16 RW Maximal gain (units?)
GYRO_SENS_DPS 250 RW Gyroscope sensitivity: 250, 500, 2000 (dps)
GYRO_COMP_THR 0.01 RW Gyro compensation threshold (dps): Gyro data lower than this threshold is not compensated to prevent drift
HDR 1 RW Camera High Dynamic Range. 1: ON, 0: OFF
IMAGE_HEIGHT 64 R Image height (pixels)
IMAGE_WIDTH 64 R Image width (pixels)
IMAGE_L_LIGHT 0 RW Delete (parameter not used).
IMAGE_NOISE_C 1 RW Image sensor noise correction, 1: ON, 0: OFF
IMAGE_TEST_PAT 0 RW Gray-shaded test pattern mode. 1: ON, 0: OFF
LENS_FOCAL_LEN 16.0 RW Focal length of lens (mm)
POSITION 0 RW 0: Only position 0 is used (Bottom: 0, Front: 1, Top: 2, Back: 3, Right: 4, Left: 5)
SHTR_W_1 443 RW Camera Shutter W_1 ?
SHTR_W_2 473 RW Camera Shutter W_2 ?
SHTR_W_TOT 480 RW Camera Shutter Total ?
SONAR_FILTERED 0 RW Kalman filter on sonar output. 1: ON, 0: OFF.
SONAR_KAL_L1 0.8461 RW Sonar Kalman gain L1 (for the position)
SONAR_KAL_L2 6.2034 RW Sonar Kalman gain L2 (for the speed)
SYS_ID 81 RW MAVLink (opens new window) System ID
SYS_COMP_ID 50 RW MAVLink (opens new window) Component ID
SYS_SENSOR_ID 77 RW MAVLink (opens new window) Sensor ID
SYS_TYPE 0 RW MAVLink (opens new window) System Type (0 means generic)
SYS_AP_TYPE 0 RW MAVLink (opens new window) Autopilot Type (0 means generic)
SYS_SW_VER 13XX R Software Version
SYS_SEND_STATE 1 RW Send MAVLink (opens new window) Heartbeat. 1: ON, 0: OFF.
SYS_SEND_LPOS 1 RW Send MAVLink (opens new window) Local position estimate. 1: ON, 0: OFF.
USART_2_BAUD 115200 R Baudrate USART 2
USART_3_BAUD 115200 R Baudrate USART 3 (Data Output)
USB_SEND_DEBUG 1 RW Send debug msgs over USB. 1: ON, 0: OFF.
USB_SEND_FLOW 1 RW Send flow over USB. 1: ON. 0: OFF.
USB_SEND_FWD 0 RW Send forwarded flow over USB. 1: ON, 0: OFF.
USB_SEND_GYRO 1 RW Send gyro data over USB. 1: ON, 0: OFF.
USB_SEND_VIDEO 1 RW Send video over USB. 1: ON, 0: OFF.
VIDEO_ONLY 0 RW High resolution video mode. 1: ON, 0: OFF
VIDEO_RATE 50 RW Time between images of video transmission (ms)

# Modes

# VIDEO ONLY Mode

Set VIDEO_ONLY to 1 for high resolution mode. In this mode the camera image is transmitted at a higher resolution to ease the lens focus process. No flow values are calculated in this mode.

# Test Pattern Mode

If the parameter IMAGE_TEST_PAT is set to 1, the sensor inserts a vertical gray-shaded test pattern in the signal chain.

  • Test Pattern 64x64 (VIDEO ONLY Mode is OFF) test_pattern_64x64
  • Test Pattern 376x240 (VIDEO ONLY Mode is ON) test_pattern_376x240